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Most face masks need a nose strip to get the best snug fit. Here is my way of making Iron-In Metal Nose Strips for Masks. No special materials needed.

The Metal:

Did you know that sardine cans are aluminum? That means they do not rust. Go, have some lunch, I’ll meet you back here…

Yes, wash your can well. I mostly use the lid as that’s easiest. It is not that super sharp as other cans and cuts with some (old) scissors. The length also works well. It’s amazing how many can be cut from one lid.

Cut the strips about 1/8″ – 1/4″ wide depending on your fabric choice. If the fabric is bulky it probably needs a stronger/wider strip.

Cut the strips 3.5″ – 4″ long depending on your pattern. To lessen any poking round off the corners. The edges do not feel that sharp but a quick run over sand paper will take any sharpness off.

The Secret Ingredient:

Fusible Webbing is a wonderful stuff! That is what will bond these into place permanently. It comes as a parchment paper with a layer of heat sensitive ‘glue’ on one side.

After cutting the strips of sardine can, cut thins strips of the fusible webbing that is wide enough to fold over the metal strips. Using a rotary cutter and metal ruler make it super fast.

I make a bunch at a time, and then head to the ironing board.

Place a metal strip inside the folded fusible webbing and then grab the iron.

To ensure that the iron does not get any of the webbing on it, I use a sheet of parchment to protect it. Medium to high heat will melt the ‘glue’.

After it is ironed and cooled, peel the paper off like taking a candy out of a wrapper. Ta-da! It’s ready to insert where you like! Fusible web is wash safe as well, but I would use a ‘lingerie bag’ to protect it form too much tumbling.

I am not a huge fan of the pipe cleaners as they break and have thin wires but in a pinch you could substitute them for the wire. Again, ironing them inside the fusible web would make them flat and able to be iron-in place.

I have used these strips in most my mask designs; Snug Nose-Bridge DIY Fitted Mask, DIY Ultimate Fitted Face Mask, DIY N95-Style Face Mask Pattern and the latest Fitted Face Mask Pattern for Glasses. The less bulk of seams makes the nose-piece flatter and then much less likely to get in your eyes and also fit well. The metal piece stays in place but can be shaped easily.

Instead of Elastic:

Due to shortage of elastic I found another option; t-shirt strips! They are so much more comfortable than the elastic and depending on the fabric can be so soft. If the fabric has some spandex it has more stretch. Test different widths, 3/8″ -3/4″.

Another tip; you can make some toggles out of ‘Pony Beads’ so that it is a slide adjustment. Test which thickness works best through the bead hole. One t-shirt/camisole can make so many stretchy straps! Many prefer these over the elastic. Using casings allows for switching out straps or using the behind the head option.

Once the strip is in place (this is the Fitted Face Mask Pattern for Glasses) it stays put and actually flattens the fabric since it is fused. This magic stuff can replace sewing in a lot of projects. It’s great for appliques and art quilts…

I hope this will make you & your loved ones just a bit safer. Do not worry, we will get over this with care and patience.

Thank you for making and wearing a mask! 😷 Stay safe & we will soon be making things for fun…

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I'm an artist & I make things... all kinds of things.

This Post Has 18 Comments
  1. Thanks for sharing the nose pieces! That will be very helpful for my next batch of masks. My first attempt was to order pipe cleaners – thinking they were for crafts, too – and receiving painfully bristled cleaners that could take bark from trees!

    1. You can use pipe-cleaners, or some floral wire in a loop. Also, if you have tin snips you can cut tin cans, but it is a bit harder. Maybe you ca get someone else to eat them… for a good cause.

    2. I have seen others use the aluminium take away containers or disposable roasting pans you can often buy at the supermarket. The type you can make a lasagne in.

  2. These are wonderfully easy directions to understand! One question, I ate my can of sardines several weeks ago and didn’t save the top, can I cut up a soda can, or would that be too thin? Thanks!

  3. Thank you, for all of your awesome info and tips! I have been procrastinating and overthinking it for so long, but now I’m feeling confident. I might try to add a filter pocket just to cover all of my bases. You are amazing!! XO

    1. The key to ‘making’ is not putting too much pressure on your self and saying ‘I can do this’. I teach in a college and I’d say that I feel like a coach most of the time, I hear; ‘I can’t do this’ most of the time, before they even try… Sewing is a wonderful art form that can really enhance your life. Best of luck.

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