I like competition and especially winning! This was my entry to the Quikcrete-1-Bag-Wonder Contest. ‘Take a bag of concrete and create something unique. Well, I’d say I should have won, but I guess ‘beer’ won out. I’ll get over it eventually as I can now enjoy my unique creation in my garden (which incidentally won a Trillium Garden award). You too can join the fun and make your own DIY Gigantic Concrete Leaf Orb.
The Concrete Mix:
As you know I love to use Rapidset Cementall but since it was a Quikcrete contest I needed to use their product; Fastset All-crete. (may be under a different name in the US) I know it can get confusing when choosing a mix so I’ve made a post here to help you.
Once you have used fast setting mixes it’s hard to go back… I know.
The Mold Material:
It’s old news that many use Rhubarb as a way to cast nice detailed leaves. I don’t have enough production of Rhubarb so I was looking for an alternative and came across one at the grocery store! ‘Artist brain’ is always looking at things in a different way. I’m the only ‘crazy’ looking at food for it’s great textural value.
Savoy Cabbage is perfect! It has such great pronounced texture and it is quite sturdy so it lasts well.
The Process:
Get Ready:
Gather your supplies
- large inflatable form (24″ beach ball worked well)
- bucket or bowl to stabilize the ball
- Gloves and concrete dust rated mask
- FastSet All-Crete
- Fibreglass drywall Mesh
- Mixing Vessel, spoon & water
- Savoy Cabbage leaves
- scissors
Step 1:
Blow up the ball and set it in an appropriate container that will keep it from rolling or toppling.
Mix up only small batches as this will set quite quickly. I use a container that is about 500ml (yoghurt). If you let it sit for about 30 seconds it stiffens nicely to make applying easier. Aim for a consistency that is quite pliable and plastic-like. You will get the hang of the consistency after a couple mixes, don’t worry.
The Forming:
To ensure strength it is key to have good over lap of the shapes and reinforcement material. The first layer is thin leaf shapes that join allowing the mesh strips to be layered over.
Make sure that you have good connection to the shapes. I work form the top middle outward.
Since the Cabbage leaves are quite large they will probably need trimming to shapes that match roughy the size you intend to use on the orb. You can use larger if you like as they tend to have some curvature as well. If they are too stiff, you could leave them to wilt a bit in the sun or zap in the microwave for a bit. 
You are using the underside where the veins are. Put some mix on the shape replicating the size that you have on the orbs.
Quickly but gently ‘slap’ the leaf onto the one on the ball. Wriggle it to make good contact with the concrete. You can peek under to see how the shapes are joining and adjust if needed.
You can be fussy or more ‘rustic’ if you like The overall charm is the leaf textures anyways!
Around & around:
I work outward from the middle of the top and slightly rotate the ball to work outwards when it is hard enough. Keep the idea of gravity in mind. Do leave the valve opening accessible as well. The mesh also helps any shapes from sliding.
Since this mix sets so quickly I found that the leaves could easily be pulled off in a short time (will depend on your conditions like temperature etc) I even discovered that the cabbage leaves are so hardy that they will last through repeated use!
Wonderful Texture! If you have any concern that there are some weak spots where overlap did not occur that much you can add a leaf on top extra assurance. If it is really hot misting with water will help slow the curing a bit.
Do let the final shape cure well. I’d wait 24 hours to be sure. Open the valve and start to deflate the ball until it is small enough to pull out.
Any excess mesh can be cut or singed off with a mini torch as I did with these orbs.
The wonderful thing about these orbs is that they are light enough to carry! That one is about 25″ across and I can hold it no problem. It has such interesting shapes I’m hoping to install lights as well for great night lighting effects.
As a garden designer I believe that the ornaments should look natural in the garden not ‘kitschy’. That’s why the leaves work so great. They also echo the stepping stones that I have a ‘million’ of!
I am so delighted with this orb, I think it’s my favourite of all the orbs (but who knows) And I keep getting bigger! Bring on the exercise ball…
Garden delight… and wait til the snow in winter. Thanks for joining me in my garden and my concrete obsession! Go beautify your space!
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Barb-
Thank you so much for taking the time to write these instructions! I absolutely love all of your work and will definitely attempt this soon as it is spectacular!
Yes, I tend to have posts that are too long… Too many pictures! I love ‘eye-candy’! and making…
I think all the extra pictures and info help a lot I like that the more pictures and for the better I think great job love it
Oh, I LOVE this!! So want to try this, thanks for sharing.
Just sooooooo cool! 😀
I’m glad to inspire! If it’s your first concrete, do some tests and check out here. Welcome to the concrete obsession!
I guess vices (beer) will always win out, but in my books, this is a clear winner! Love it!
I think concrete is considered somewhat of a ‘man’s world’! We need to start prettying up the ‘concrete box’ look! Onwards and upwards!
I adore this! We recently overhauled our ENTIRE yard – tree removal, new fence, retaining wall – and planted over 150 plants!
Now I’m looking for ways to personalize the space and make it even more beautiful and a bit unexpected!
Thanks for the beautiful work and the inspiration!
I only ornamentation that looks like it belongs! And that does not need to be taken in… You’d also like the stepping stones Have concrete fun!
Barb,I have learned so much from your site and videos. Thank you !
I have just finished several cement orbs (11 to be exact) for the yard, but after a long week of curing and drying several are showing hairline cracks all over the surface
How can I cover these up and prevent from happening again. Would I use a resurfacer or another coat of cement. Your help is appreciated
Oh dear, maybe I need to do a troubleshoot post. Are they curing too fast? If it’s hot/dry that might be the problem, Also what mix are you using? Some may a higher shrinkage factor and if they are on the outside of a form that might be an issue. I like to mist/spry mine as they cure as concrete loves moisture. Good luck
This looks SO cool! Thanks for sharing and the great photos! I can see how this could become additive! I will bet that next you can make something even bigger -a leaf house-maybe using chicken wire (?) Love your creative brain! And of course I am sharing 🙂
This is fantastic! All of your stuff is – thank you so much for sharing!
It is one of my favourite and was pretty peaceful to work on!
I absolutely adore this. I awoke in the morning and this was on my screen. Must have pushed some buttons in my sleep that popped it onto my screen (phone). What a happy surprise. I want to make my own fountain for my garden. If I figure out the pumps and lights I think this orb could be the top of the fountain. And another orb for my sister’s garden as a gift! Love this.
nice to see your smiling face – love that these aren’t too heavy to carry around to different locations and how they add another texture along with your other ones in the garden!
Yes! ‘Cause I’m always moving my orbs around! Freshens the view!
Hello, Let the first coat dry before covering the concrete footprint ? Thanks for your blog.
No, don’t wait til dry. It will set slightly but add second layer as soon as you can. I’ll edit. If you are a bit nervous for this as a first concrete project you may try these stepping stones first. Or read the Tips and Tricks post… My smaller version may also be a good start.
I hate it when things don’t work so if I have doubt I do tiny tests. Cast a couple leaves and weight an hour to see how they worked out and how strong they are… Have fun!
Absolutely love your Artist Eye, and Thinker. One of these days I will make the time to play with concrete and thanks to you there is a growing list of projects to attempt. Thank you for your courage to experiment and your generosity to share your discoveries and processes.
Oh ya, I have the courage to try all kinds of things! I learnt that from a fabulous mother who always said if you put your mind to it you CAN do it. Children absorb what they see so I see the drive in my daughter too! Cheers!
I’m not sure I understand the mesh. Is it put on the underside of each leaf shape,? Is it put on the top of each shape and pressed into the concrete by the Savoy leaf? Or??? This is a beautiful project—you are, indeed, an artist.
The mesh is imbedded by being applied above the first layer and then the second layer with the leaf is applied on top. Try to aim for about 3/8″ or so thickness. You could go thicker for assurance it will just add some weight. Have fun!
Beautiful! I am in awe of the way your mind works. Thank you for taking the time to share your thoughts and ideas.
I love you……and your work!!! So inspirational to me……..I too love the sphere and your ideas really motivate to “branch ( leaf didn’t work:)) out on trying.
Thank you so much for sharing your gift!!
I find it funny sometimes how some ideas just come into my mind! I’ve had to now start a book to keep them documented. Now on to more making…
I can hardly wait to try this absolutely wonderful idea.. My question is..
. do you have to treat the beach ball in any way or does it just slip off because it is plastic? Thank you.
Yes, concrete does not stick to plastic surfaces! Just make sure that you make a good strong structure by overlapping the leaf shapes…
I love everything that I see that you have made out of concrete. You should have won, the Leaf Orbs are so beautiful as is also the rest time
Of your beautiful artwork. . So far my big projects have been good except when I remove the molds, they crumble. Last night I even cried over what I hoped to be the top of. A bird bath. I realize now it has been the wrong cement. Tonight I have fast setting cement, not sure it’s the same as yours and I hope to make some pots. Thanks so much for all the instructions and guidance. I’m not going to give up. I’m in Tennessee and will find the same cement eventually. I love your artworks, it is a huge inspiration to me. Thanks again. Jance
Thanks! I know that the RapidSet Cementall is made in the US so you may find it. I use the Quikrete Sand Topping mix for my Stepping stones and have made a curved version to use as a birdbath. It will need a good 24 hours of warm weather to unmold. If not set wait longer and do keep it hydrated. See here for some mix options. I do read the specs on the multiple concrete mixes and check for recommended thickness and use. I’m pretty sure each manufacturer has a similar product for all the uses. Happy Concreting!
Learning from Zimbabwe! Excellent! Thank you so much!
Wow! You must have way more choices of leaves! Thanks for stopping by way up here in the north!
Thank you ever so much for your inspirational, creative and brilliant ideas. Your posts are not to long. I think they are considerate and generous.
I’m glad to inspire! ‘Making’ is such a therapeutic practice! Makes me happy…
Love this! When you added a small leaf for extra assurance at a weak spot, did you just use concrete, or did you use mesh too?
I think I just added the concrete since there was already a criss-cross of the mesh. When in doubt you can layer in a mesh. All my quick set sculptures have held up really well.
Hi I too love your concrete orbs, I’m moving to a bungalow with a garden (hurrah) and after seeing this great idea I’m going to ask for a couple of large water lily leaves from someone I know with a very large pond. I’ll then make your leaf orbs to go beside my own small wildlife pond. I’ll have some with lights in and some with smaller gaps in the top that wildlife could use as a home.
I’m disabled so delighted that these are easy to carry, will be making stepping stones too and thinking about an orb variation for my cat’s enclosure. For sunning on and hiding in.
I do pottery sculpture and am now thinking of ways to do some of that in concrete 🙂 I made a bowl out of cabbage leaves and a fruit bowl from interlocking autumn leaves
It sounds like you are already enjoying a creative life! So nice to hear the enthusiasm…
Still not understanding when the fiberglass mesh tape is applied. Your work is wonderful and I would like to try your method for myself.
The mesh is meant to reinforce the connection between the leaves, so the most efficient is to put it on after a thin first layer of concrete. It will then be imbedded. It can also be the first layer but may be more visible on the inside. It’s similar to the lacy leaves Good luck!
Barb…quick question….have you ever used the fibers in the cement mix to strengthen it, instead of the drywall tape? When we had some cement pads installed, that’s what the cement men used….its not cheap but a little goes a long way!
Thanks for all your tutorials …they are fantastic!!
Yes, I have! I’ve been working through the one bag I bought for a long time. I have some tips in this post When working with shapes that are cast I prefer not to use it as then I need to mix it in each time and it can interfere with the ‘print’. But you can use whatever works for you! Good luck!
I just discovered the posting on candle orb with metallic painted interior so found my answer – so nevermind!
Great! It’s one of my favourite orbs… Might be good to start with this one before the leaf one… Happy Orbing!
That orb looks great! Savoy cabbage who’d thunk 🙂
just wanted to let you know Home Depot sells fibreglass tape 500′ roll for ~$14 CAD
see https://www.homedepot.ca/product/sheetrock-fiberglass-drywall-tape-2-in-x-500-ft-roll/1000116800 rather than the $33 for 270′ from amazon.
Awesome! Thanks, I try to give options for both canada and US. I look at vegetables in weird ways! So much amazing texture in nature!
I absolutely love this leaf orb!! Thank you so much for the instructions.
You’re right, you should have won the contest.
Awe, thanks! I love it nonetheless. Hmmm, maybe there is another this year… stay tuned. Ideas are always in that brain of mine, time to make is precious!
Hey, Barb,
Am always amazed by your work, especially the chair with vines. It is as wild as my world. Couldn’t you imagine a gathering place in the woods with a collection of such thrones? Even by moonlight.
I am afraid to open “your” latest post. Instead of being sent from “made by Barb”, it just says “Barb”. What’s up? Is this your new “thing”, or a dangerous copy-cat? Won’t open any of your posts until I hear from you. It must take you ages to reply to everyone. Thanks.
Can you use the Portland Cement for all your concrete globes that are made . Just wondering because a different one is used for a few of the ones I have seen
Portland cement is the ingredient in many mixes but they have sand and other additives to give it strength like the aggregate (stones) I don’t think it is strong enough by itself. The Rapidset Cementall is a great mix for the thin type orbs and coasters This post may help
Just came across your site, love your work. Avid gardener looking to add some features to my yard without looking “commercial”. Thanks for the inspiring how to’s.
‘Happy to think that yards are getting past the ‘plastic pink flamingo’ look!
Hi Barb, My first attempt at concrete work was a large leaf platter. I used Shapecrete by Sakcrete. I was really pleased with the result but it cracked and broke down the center vein when I jiggled it to seat it in the landscape mulch. I know I should have used some chicken wire to strengthen it but I don’t have the strength in my hands to cut it and I didn’t have help that day. My question is can this be repaired and if so, how?
Oh, yes I can imagine this happening as te centre vein is so deep it needs to be thicker there. I would make a nice spot in a wet sand pile for the leaf shape to sit (like a mold) and line with some thin plastic. Test sitting the leaf halves in it. Dampen the concrete leaf and make a bed layer of Rapidset cementall mix (slightly moldable). Carefully sit the halves into/onto it. Don’t cure too fast. You can add some fibreglass mesh tape if it’s thin. Sand-topping mix will also work but need to be thicker. That’s what I use to make my leaves Shapecrete looks like fun but I want to make more and it’s pricey! So I use the pre-made mixes! Hope that helps!
Merci beaucoup!!!
Grace à vous j’ai plein de projets pour amuser mon été… et si je me laisse un peu trop aller, mon jardin risque fort de ressembler au “palais du facteur cheval”… Lol !
Merci encore, bonne année et plein de bonnes idées à nous partager, merci, merci, merci…
Charlotte
“Thank you so much!!!
Thanks to you I have lots of plans to amuse my summer … and if I let myself go a little too much, my garden is likely to resemble the “palace of the horse factor” … Lol!
Thank you again, happy new year and lots of good ideas to share with us, thank you, thank you, thank you…”
So much fun!
thanks so much i would like to try .You are very creative,stay blessed.
You may want to do a tiny test, and make sure you have the correct mix. Have fun!
[…] To see the tutorial check out madebybarb […]
Wow. This is what I have wanted to make for ages and you have done it so beautifully. I am all fired up to make presents for my friends. I’ve even got the cabbage. My stepping stones are rhubarb but the savoy looks better. A lovely social distancing friendly present to give. You are a 🌟 Thanks
So much fun! Do be aware that you need to use the proper mix!!! Cheap basic concrete mix will not be strong enough at such a thin consistency. There is also the smaller version that I did first. Good luck! & Happy making
I’m actually working on doing my first Orb.
It’s coming along pretty well. I did have trouble with a section that I had just put on the ball. It started to slowly slide down the side 😩
I carefully slid the two leaves back up, I grabbed a bit of my mix and applied some to the other leaves to keep it from sliding again.
Just curious, how much does the orb weigh?
Also, the fiberglass mesh I bought has sticky on one side, do,you think it would work if I just stuck the mesh to the ball and then just put the one leaf on instead of double layering?
Thanks so much
Sandra Hampton
It’s fun isn’t it!!! Yes, I have had that happen, and sometimes have to shift the ‘ball’ so it’s balanced. The tape is a bit sticky and I had stuck it to the ball, but afterward I did not like seeing it through the holes. So that’s why I do it… But there are no rules; if it works! Just make sure you have good ‘connections’ for strength! I am able to carry it easily. ‘If’ you feel there is a weak spot, you can dampen it and add another ‘joiner’ leaf. Good luck!